Long & Narrow Cooling Design for Maximum Versatility
Our custom sublimated cooling headbands in the 40.25″ × 2.25″ size offer a sleek, low-profile design with extended length for versatile wearing options. The 160GSM cooling fabric is engineered to provide evaporative cooling when wet, helping to regulate body temperature during hot weather activities. Simply soak the headband in water, wring out excess, and enjoy hours of cooling comfort. The full-color edge-to-edge dye sublimation creates permanent, fade-resistant graphics that are part of the fabric itself—never peeling, cracking, or washing out.
Why Choose Our Custom 40.25″ × 2.25″ Cooling Headbands:
- Long & Narrow Design: 40.25″ length with 2.25″ width for versatile styling
- Advanced Cooling Technology: 160GSM cooling fabric provides evaporative cooling when wet
- Full-Color Sublimation: Edge-to-edge vibrant graphics with permanent colors
- Moisture-Activated Cooling: Simply soak in water for instant cooling relief
- Reusable & Durable: Can be re-wetted and reused countless times
- 100% Polyester: Quick-drying and easy to care for
- Permanent Graphics: Designs are dyed into the fabric—never fade, crack, or peel
- Versatile Wearing Options: Can be worn as headband, neck gaiter, wristband, or multi-wrap style
- Sleek Profile: Narrow 2.25″ width provides a streamlined look
- Maximum Coverage: Extra-long length allows for multiple wraps or versatile styling
- Team Ready: Perfect for sports teams, races, and outdoor events
- Sample Available: Test quality before committing to bulk order
Technical Details & Customization
Standard Specifications
| Specification | Details |
| SKU | NPS-ACC-HDB-093 |
| GMP Code | HBDS03 |
| Fabric | 160GSM Cooling Fabric |
| Material | 100% Polyester |
| Size | 40.25″ × 2.25″ (approx. 102.2cm × 5.7cm) |
| Customization | Full Color Edge-to-Edge Dye Sublimation |
| Packaging | 1 piece per OPP bag |
| MOQ | 12 pieces |
Important Notes:
- Cooling fabric activates when wet for evaporative cooling
- Full-color edge-to-edge sublimation included in price
- Extra-long length for versatile wearing options
- Sample time: Contact for sample availability and pricing
- Big orders require separate consultation for best quotation
Price Table
Clear, All-Inclusive Pricing (Per Piece USD)
| Quantity (Pieces) | Product Price | Normal Shipping | Urgent Shipping | Remote Area Charge |
| 12 | $0.82 | $1.98 | $2.45 | $2.90 |
| 25 | $0.78 | $1.08 | $1.62 | $1.40 |
| 50 | $0.73 | $0.60 | $1.00 | $0.70 |
| 100 | $0.70 | $0.37 | $0.70 | $0.35 |
| 300 | $0.65 | $0.23 | $0.35 | $0.12 |
| 500 | $0.60 | $0.21 | $0.31 | $0.08 |
| 1000 | $0.55 | $0.20 | $0.22 | $0.05 |
| 3000 | $0.53 | $0.20 | $0.22 | $0.02 |
| 5000 | $0.52 | $0.20 | $0.22 | $0.02 |
| 5000+ Pieces|Contact Us:bulkorder@nextplaysportswear.com | ||||
Important Notes:
- Above price includes full-color edge-to-edge dye sublimation
- Long 40.25″ length with narrow 2.25″ profile
- Big orders require separate consultation for best quotation
Standard Lead Time
| Quantity | Standard Production Time | Normal Shipping | Urgent Shipping |
| 12-500 PCS | 7-10 working days | 5-7 working days | 2-3 working days |
| 500-1000 PCS | 10-12 working days | 5-7 working days | 2-3 working days |
| Above 1000 PCS | 12-18 working days | 5-7 working days | 2-3 working days |
Additional Service Charges
| Service Charge | Details |
| Remote Area Surcharge | See chart above. Adds 4-5 working days to transit time |
| Private Address Surcharge | $8.00 for delivery to residential/non-commercial addresses |
| Address Change Fee | $15.00/package if delivery address is changed after shipment |
Note: Standard shipping estimates are for commercial addresses in non-remote areas. Final production times and costs will be confirmed with your quote.
The NextPlay Customization Promise
- Cooling Technology: Advanced fabric provides evaporative cooling
- Long & Narrow Design: 40.25″ length with 2.25″ width for versatile styling
- Vibrant Sublimation: Full-color edge-to-edge permanent graphics
- Reusable: Can be re-wetted and reused countless times
- Quick-Drying: 100% polyester dries quickly after use
- Versatile Wearing: Wear as headband, neck gaiter, wristband, or multi-wrap
- Sleek Profile: Narrow width for a streamlined look
- Versatile Use: Running, cycling, hiking, outdoor work, sports
- Team Ready: Perfect for sports teams and outdoor events
- Low MOQ: Start with as few as 12 pieces
- Sample Available: Test quality before committing to bulk order
- Free Design Support: Our team helps perfect your artwork
The NextPlay Process
- Design & Consult: Share your artwork and design ideas
- Sample Production: Contact for sample availability and timeline
- Quote & Approve Proof: Receive formal quote and digital mockup
- Bulk Production: 7-18 working days after approval (based on quantity)
- Direct Delivery: Your order shipped door-to-door from our facility
How the Cooling Technology Works
- Soak: Submerge the headband in cool water for 1-2 minutes
- Wring: Gently wring out excess water (do not twist tightly)
- Wear: Wear as headband, neck gaiter, or multi-wrap style for cooling comfort
- Re-wet: Simply re-soak when cooling effect diminishes
The cooling fabric uses evaporative technology—as water evaporates from the fabric, it draws heat away from your body, providing natural, chemical-free cooling.
Versatile Wearing Options
- Classic Headband: Wear around forehead
- Neck Gaiter: Wear around neck for full cooling
- Wristband: Wrap around wrist
- Multi-Wrap: Wrap multiple times for customized fit
- Ponytail Holder: Use as sporty hair accessory
Ready to Order Your Custom 40.25″ × 2.25″ Cooling Headbands?
Get a Precise Quote Today
For Quotes & Orders: Email sales@nextplaysportswear.com with “Long Narrow Cooling Headband Quote NPS-ACC-HDB-093,” your quantity, design ideas, and any packaging requirements.
Need a Sample? Contact us to request a sample to evaluate the cooling technology, long narrow design, and print quality.
Sizing & Design Help: WhatsApp us at [+1 (555) 123-4567] for immediate assistance.


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